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leadingcoating1
Sep 26, 2022
In ASK US ANYTHING
Continuous heat treatment furnace The heat treatment furnace that utilizes mechanical pushing or feeding for the mechanized bottom is mainly used for continuous heat treatment of workpieces in batches.Vacuum Annealing Heat Treatment of Metal Coronary Stents Mainly used for annealing of large carbon steel and alloy steel parts; tempering of surface quenched parts; heat treatment processes such as stress relief annealing and aging of weldments.Vacuum heat treatment of 3Cr2W8V steel-aluminum die-casting mold Scope of applicationResearch on Vacuum Heat Treatment Technology of Cr12 Steel The continuous heat treatment furnace is suitable for the bright annealing of the mass-produced stainless steel parts and products after stretching, forging and rolling, and the bright quenching of the stainless steel parts. After the furnace treatment, the product has the characteristics of smooth surface, uniform hardness and small deformation.Tips for vacuum brazing problem
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leadingcoating1
Sep 23, 2022
In ASK US ANYTHING
As the name implies, they refer to boilers that use the waste heat in various industrial processes, waste gas or waste liquid and the heat generated by the combustion of combustible substances to heat water to a certain working fluid. Oil-fired boilers, gas-fired boilers, and coal-fired boilers with waste heat recovery and utilization of smoke boxes and flues are also called waste heat boilers. Waste heat boilers can produce hot water or steam for use in other sections through waste heat recovery.Failure analysis of vacuum sintered die-bonding chip peeling off principle Fuel, gas, and coal are burned to generate high-temperature flue gas to release heat. The high-temperature flue gas first enters the furnace, then enters the waste heat recovery device of the front smoke box, then enters the pyrotechnic pipe, and finally enters the waste heat recovery device in the flue of the rear smoke box. The flue gas becomes low-temperature flue gas and is discharged into the atmosphere through the chimney. Because the waste heat boiler greatly improves the utilization rate of the heat released by fuel combustion, this kind of boiler is very energy-saving. Due to the complex manufacturing process of waste heat boilers, the production cost is relatively high, so the boilers are expensive.Influence of brazing filler metal on vacuum brazing of titanium alloys composition Oil-fired gas-fired energy-saving boilers are mainly composed of burners, controllers, power distribution boxes, furnaces, pyrotechnic pipes, front and rear smoke boxes (internal replacement hot water jackets), flues and chimneys; coal-fired energy-saving boilers are mainly composed of furnaces, water and fire pipes, overheating It consists of evaporator, evaporator, economizer, front and rear smoke boxes, flue and chimney.Vacuum heat treatment control of machining deformation of engine cast titanium casing
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leadingcoating1
Sep 22, 2022
In ASK US ANYTHING
1. Use a DC electronic potentiometer for calibration; the meter should be powered on before calibration.Vacuum heat treatment of slender hollow parts Warm for half an hour, first calibrate the standard. 2. Place the temperature measuring instrument to be calibrated in a horizontal position, and connect the calibration circuit according to the regulations. 3. Determine the calibration temperature according to the graduation number of the temperature instrument, generally should focus on selection Commonly used temperature measurement points.Vacuum gas Quenching of 45CrNiMo1VA Steel Spinning Mandrel 4. Set the DC electronic potentiometer switch S to "output", according to the measured temperature The millivolt value of the point determines the output value of the calibration meter. 5. Toggle the key board switch to "unknown" for verification, and adjust the temperature meter of zero.Vacuum quenching of KMN steel structure 6. During daily use, no one may arbitrarily adjust the zero point of the temperature meter value.
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leadingcoating1
Sep 21, 2022
In ASK US ANYTHING
The overall structure of the LF-20t ladle refining furnace adopts a ladle car moving scheme. It consists of two parts: mechanical equipment and electrical equipment. The mechanical part is composed of cover, heating station bridge and furnace cover lifting mechanism, feeding hopper, electrode lifting device, short net, hydraulic station, argon gas system, cooling water system, compressed air system, etc. Compound Gas Nitriding Treatment Process For Swing Arm BogiesThe heating station bridge is not only the installation support for the furnace cover lifting mechanism, the electrode guide device and the feeding hopper, but also the operation platform for the electrode extension. It is welded by section steel and has a certain bearing capacity. Electrode lifting device and short net are the core components of the ladle furnace.Vacuum Brazing Technology of Aluminum Alloy Plate Radiator The short network adopts an optimized triangular arrangement, so that the three-phase power is in the best working state. The electrode lifting mechanism is not only the support body of the electrode, but also the carrier for conveying large current. The electrical equipment consists of high-voltage power supply system, transformer, low-voltage power supply control system, electrode lift automatic control system, ladle car travel control system, hydraulic control system, etc.Aluminum alloy chassis vacuum brazing process
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leadingcoating1
Sep 19, 2022
In ASK US ANYTHING
The ultra-high temperature pyrolysis gasification melting reactor is a fixed bed vertical reactor under normal pressure. Working according to the principle of moving bed, the inside of the gasification melting furnace is divided into drying, oxidative decomposition and reduction melting stages in layers from top to bottom.Sintering principle and analysis of special ceramics The solid waste is charged from the upper part of the furnace and descends while exchanging heat with the gas rising from the lower part of the furnace. The synthetic gas discharge device discharged from the upper part of the gasification melting furnace. The solid waste in the thermal decomposition section descends together with coke and limestone into the reduction and melting section, and the controllable melting reduction reaction is carried out with the help of oxygen-rich supplied from the air inlet. Under ultra-high temperature conditions, all inorganic components are completely melted and discharged in liquid form at the bottom of the reactor.Development of Large High Temperature Vacuum Annealing Furnace Conventional solid waste incinerators mainly include mechanical grate incinerators, rotary kiln incinerators and fluidized bed or circulating fluidized bed incinerators. The fly ash of these furnaces contains a large amount of heavy metals (Pb, Cd, Hg, etc.) and dioxins.Weld gap for vacuum brazing
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leadingcoating1
Sep 09, 2022
In PACKAGING TIPS
How the calciner works Decomposition furnace is a new type of thermal equipment in which fuel combustion, heat exchange and decomposition reaction are carried out simultaneously; its types and forms are various. The basic principle is: the preheated raw meal, a certain amount of fuel and an appropriate amount of hot gas are fed into the decomposition furnace at the same time, and the raw meal is in a suspended or boiling state in the furnace; below 900 C, the fuel burns without flame.Friction ring vacuum heat treatment At the same time, the heat transfer and calcium carbonate decomposition process are completed at a high speed: the burning time of the fuel and the time required for the decomposition of calcium carbonate take about 2 to 4 s, and the decomposition rate of calcium carbonate in the raw meal can reach 85% to 95%. Vacuum sintering of tensile screw surface The temperature of the preheated material is 800~850°C. Solid, liquid or gas fuel can be used in the calciner. In my country, pulverized coal is mainly used as the fuel, and the fuel added to the calciner accounts for about 55% to 65% of the total fuel.Vacuum Heat Treatment in Mechanical Manufacturing
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leadingcoating1
Sep 08, 2022
In WHICH BAG FITS YOU BEST?
The ceramic fiber muffle furnace heating wire adopts the world's top alloy material. The heating temperature of the ceramic fiber muffle furnace is uniform and the heating speed is fast. It only takes 12 minutes to rise to 1000 ℃ (very suitable for the chemical industry), while the traditional muffle furnace needs about 80 minutes, and the energy saving performance is good. BA-3-10B ceramic fiber muffle furnace It is about 40% of the energy consumption of ordinary muffle furnaces, and no dust or slag will not affect the effect of the test.Improvement of Soft Magnetic Properties of FeCo Alloys by Vacuum Heat Treatment When the ceramic fiber muffle furnace is used for the first time or after a long-term non-use, it must be oven-baked. The oven time should be four hours at room temperature of 200°C. 200°C to 600°C for four hours. When using, the maximum furnace temperature should not exceed the rated temperature, so as not to burn the electric heating element. It is forbidden to pour various liquids and easily soluble metals into the furnace. The Maofu furnace is best to work below the maximum temperature of 50 ℃, and the furnace wire has a longer life.Vacuum Sintering of Alumina Ceramics The muffle furnace and controller must work in a place where the relative temperature does not exceed 85%, and there is no conductive dust, explosive gas or corrosive gas. When the metal material with grease and the like needs to be heated, a large amount of volatile gas will affect and corrode the surface of the electric heating element, destroying it and shortening its life. Therefore, when heating, it should be prevented in time and sealed containers or appropriate openings should be excluded.Metal injection molding vacuum sintering furnace
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leadingcoating1
Sep 07, 2022
In WHICH BAG FITS YOU BEST?
Generally, the shell of the trolley furnace is welded by steel plate and section steel. The lining material of the electric furnace is made of ultra-light 0.6g/cmЭ energy-saving refractory insulation bricks. The interlayer is insulated with aluminum silicate fiber felt. Filling and expanding to stone powder insulation, the furnace mouth adopts heavy anti-collision bricks, and the trolley surface layer is heavy and high-alumina anti-pressure bricks. Labyrinth-type refractory materials are used to build the exterior between the electric furnace body and the trolley. The heating elements of this electric furnace are all helical heating elements, which are placed on the side of the furnace and the masonry of the trolley.Vacuum Heat Treatment of 42CrMo Steel High Strength Bolts The trolley is equipped with a chromium-manganese-nitrogen heat-resistant steel furnace bottom plate or a 1200 ℃ silicon carbide furnace bottom plate to carry the workpiece. If it is damaged, it is necessary to regularly purge the oxide scale under the bottom plate of the trolley furnace, usually once a week. When purging, the furnace bottom is hoisted, and the oxide scale in the resistance wire groove is cleaned with compressed air.Deformation and Improvement of Slicing Knife Vacuum Quenching The lifting and lowering of the furnace door of the trolley furnace is realized by rolling up and down on the guide rail, which not only ensures the matching and sealing between the furnace door masonry and the furnace body masonry when the furnace door is closed, but also ensures that when the furnace door is opened During the process, the masonry will not be damaged by friction. The movement of the furnace door and the trolley is provided by the motor through the worm gear reducer and the chain drive, and is equipped with an electromagnetic brake for proper adjustment.Vacuum heat treatment process of steel bearing parts
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leadingcoating1
Sep 06, 2022
In WHICH BAG FITS YOU BEST?
There are many types of welding machines, including single-point single-function, single-point dual-function, single-point multi-function (this type of welding machine also has only one welding head, after changing the form of the positioning plate, it can be used for any angle between 90° and 180°. angle welding). There are also two-point, three-point, four-point and even six-point welding machines and four-point welding machines. Different types of welding machines have different welding functions and work efficiencies.Vacuum Heat Treatment of 42CrMo Steel High Strength Bolts The welding machine is mainly divided into two types according to the material: plastic welding machine and metal welding machine. The applied technologies mainly include: ultrasonic, high frequency, plasma, electrothermal, rotary, etc.Deformation and Improvement of Slicing Knife Vacuum Quenching Among them, the plastic welding machine is used for welding polyethylene, polypropylene, polypropylene, nylon and other thermoplastic engineering plastic sheets or products. During operation, the plastic electrode is melted and sprayed out, and the workpiece to be welded is fused with it and bonded. It is widely used in welding and maintenance of plastic equipment, plastic floor laying, plastic pipe connection, plastic bottle sealing and other operations.Vacuum heat treatment process of steel bearing parts
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leadingcoating1
Sep 05, 2022
In WHICH BAG FITS YOU BEST?
Operation of the Cooler Cooling furnace refers to the operation process in which the hot blast stove is cooled from the production hot state to normal temperature, and is an important link in the production of the hot blast stove. Different refractory materials and different shutdown methods apply different cooling furnace methods.Sintered NdFeB Vacuum Heat Treatment Process When the blast furnace is in normal production, there is a cooling furnace when the inner masonry of the hot blast stove needs to be overhauled in the hot blast stove group.Influence of nickel and tin elements on vacuum brazing of titanium materials
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leadingcoating1
Sep 02, 2022
In WHICH BAG FITS YOU BEST?
How the total heat exchanger works The working principle of the total heat exchanger is to filter and purify the outdoor fresh gas, and then send it into the room after heat exchange treatment. A high-efficiency, energy-saving and environmentally friendly high-tech product influenced by fresh air.Vacuum Heat Treatment Process of 38CrMoAI Steel The core device of the total heat exchanger is the total heat exchange core. The dirty air discharged from the room and the fresh air sent from the outside not only exchange temperature through the heat transfer plate, but also exchange humidity through the micropores on the plate, so as to achieve both ventilation and air exchange. The air also keeps the indoor temperature and humidity stable. This is the full heat exchange process. When the total heat exchanger operates during the cooling period in summer, the fresh air obtains the cooling capacity from the exhaust air, which reduces the temperature, and at the same time is dried by the exhaust air, which reduces the humidity of the fresh air; in winter, the fresh air obtains heat from the exhaust air, making the The temperature rises and is humidified by the exhaust air at the same time.Effect of Magnesium on Aluminum Alloy Vacuum Brazed Joints The total heat exchanger is mainly composed of a heat exchange system, a power system, a filter system, a control system, a noise reduction system and a box.Vacuum Heat Treatment of High Speed Straight Shank Twist Drill
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leadingcoating1
Aug 26, 2022
In WHICH BAG FITS YOU BEST?
Nitrogen generator refers to a device that uses air as raw material and uses physical methods to separate oxygen and nitrogen in it to obtain nitrogen.Vacuum Brazing of Waveguide Components Nitrogen generators used in industry can be divided into three types according to different classification methods, namely cryogenic air separation, molecular sieve air separation (PSA) and membrane air separation.Vacuum heat treatment of die casting parts The principle of nitrogen production by cryogenic air separation Cryogenic nitrogen production can not only produce nitrogen but also liquid nitrogen, which meets the process requirements of liquid nitrogen, and can be stored in liquid nitrogen storage tanks. After entering the vaporizer and being heated, it is fed into the product nitrogen pipeline to meet the nitrogen demand of the process unit. The operation cycle of cryogenic nitrogen production (referring to the interval between two large heatings) is generally more than 1 year.Metal tungsten vacuum sintering process Therefore, cryogenic nitrogen production is generally not considered for backup. The pressure swing adsorption nitrogen production can only produce nitrogen, there is no backup means, and a single set of equipment cannot guarantee continuous long-term operation.1Cr18Ni9Ti stainless steel vacuum nitriding
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leadingcoating1
Aug 25, 2022
In PACKAGING TIPS
What is a glass melting furnace The glass melting furnace is a high-temperature energy-saving vertical resistance furnace specially designed for glass melting in the glass industry. The main operation process is as follows: put a crucible (the one used in the glass industry) in the furnace, then put the prepared glass frit directly into the crucible from above, and then heat it with electricity, when the temperature rises to more than 1200 ℃, the glass When the frit is in a molten state, use a special crucible hook to open the flow hole at the bottom of the crucible, and the molten glass frit automatically flows into the container below.Copper-430 series stainless steel vacuum brazing process Structural features: Double-layer shell structure, programmable 50-stage automatic heating, phase-shift triggering, thyristor control, the furnace is made of alumina polycrystalline fiber material, with balanced temperature field, low surface temperature, fast temperature rise and fall rate, energy saving And other advantages, unique furnace design, durable;Plunger Nitriding Process Taiwan intelligent automatic temperature controller is a double-line LED display dial, mainly used for GWL-R temperature control, high temperature control accuracy (plus or minus 1 degree), sensitive response, can Programming PID control, with deviation, over-temperature alarm and power-off protection, safe and reliable operation.Vacuum sintering of tungsten alloy in controlled micro-atmosphere
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leadingcoating1
Aug 24, 2022
In PACKAGING TIPS
What is a washing machine The cleaning machine is used to flush and filter the pollutants generated or invaded by the hydraulic system during manufacturing, assembly, use and maintenance; it can also be used for regular maintenance and filtration of working oil to improve cleanliness and avoid or reduce pollution caused by failure, thus ensuring the high performance, high reliability and long life of the hydraulic system equipment.Vacuum Sintering of Fine Ceramics The varieties of cleaning machines are: triclosan machine, gas camera, hydraulic cleaning machine, cold water pressure cleaning machine, hot water pressure cleaning machine, electric driving cleaning machine, gasoline driving cleaning machine, electric heating high pressure cleaning machine, diesel heating high pressure cleaning machine, ultra-high pressure cleaning machine High pressure mobile cleaning machine, industrial stainless steel high pressure cleaning machine, explosion-proof high pressure cleaning machine, hydraulic cleaning machine, ultrasonic cleaning machine.Gear low pressure vacuum carburizing Ultrasonic cleaner It is a kind of technology that uses ultrasonic cavitation, through the principle of ultrasonic transducer vibration emission, to thoroughly clean the dirt, grease, sediment and other dirt attached to the object. The cleaning effect is obvious and intuitive. It is a combination of washing and cleaning. , sterilization as one of the full ultrasonic cleaning.Diamond tool vacuum brazing
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leadingcoating1
Aug 23, 2022
In PACKAGING TIPS
Ceramic heat exchangers have the following characteristics: a. High temperature resistance, corrosion resistance, good heat exchange effect and high energy saving rate. But the part where the metal heat exchanger is placed on the ceramic heat exchanger is quickly burned out. b. The use method of the ceramic heat exchanger is direct, simple, fast, less one-time investment, low investment cost, stable heat exchange temperature, high efficiency, long life, no blockage, no air leakage, easy to replace, and there is no gas when switching waste away.Diamond vacuum brazing processc. In terms of service life, the ceramic heat exchanger is several times or dozens of times that of the metal heat exchanger under the same conditions.Vacuum heat treatment process of steel If the heat exchanger is not used, the temperature of the combustion-supporting air is normal temperature (-10℃-40℃), but the temperature of the combustion-supporting air heated by the ceramic heat exchanger can reach 300℃-800℃, which can not only achieve the purpose of energy saving, but also improve the environmental benefits. The waste heat recovery and utilization of the heating furnace can achieve an energy saving rate of 1% to 2%.SUC bearing vacuum heat treatment
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leadingcoating1
Aug 22, 2022
In PACKAGING TIPS
Working principle of hot blast stove Hot blast stove is a thermal power machine. It has been widely used in my country in the late 1970s. It has become a replacement product of electric heat source and traditional steam power heat source in many industries. There are many varieties and series of hot blast stoves. They are divided into two types: hand-fired and machine-fired by the way of adding coal, and coal, oil, and gas stoves by the type of fuel.MIM Process EquipmentThe function of the blast furnace hot blast furnace is to heat the blast to the required temperature to improve the efficiency and efficiency of the blast furnace;Selection of Quenching Cooling Medium it works according to the principle of "regenerative storage". The gas is burned in the combustion chamber, and the high-temperature exhaust gas passes through the checkered bricks to store heat. When the checkered bricks are fully heated, the hot blast stove can be changed to air supply. At this time, all combustion valves are closed, and all air supply valves are opened. Checkered bricks are heated and sent out. When the blast furnace is equipped with 3-4 hot blast stoves, two or three are heated and one is supplied with air. When the blast furnace is replaced in turn, two are heated.Carbide vacuum brazing
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leadingcoating1
Aug 19, 2022
In PACKAGING TIPS
Energy saving measures of heating furnace Heating furnaces, various industrial furnaces, and boilers are all high-energy-consuming kilns that consume a lot of resources. When the heating furnace heats the ingot, the temperature is high, and the flue gas takes away a large amount of high-temperature heat, resulting in wasted waste and low heat utilization rate. Measures to save energy and reduce consumption include:Gear drive shaft vacuum heat treatment 1. Paint RLHY-2 black body radiation energy-saving paint on the inner wall of the heating furnace, increase the radiation rate of the refractory material of the heating furnace wall, and speed up the radiation heat transfer in the furnace. This product can achieve an energy saving rate of 10%~20%.Vacuum carburizing and quenching process of 15CINi4MoA steel cross shaft 2. The high emissivity barrel-shaped device is installed on the inner wall of the heating furnace, which also plays the role of improving the emissivity of the refractory material of the furnace wall, accelerating the radiation heat transfer in the furnace, and the energy saving rate of the product is 3%~6%. The disadvantage of this method is that The investment is too large and the cost recovery period is relatively long.Vacuum Carburizing Process of 20CrMnTi Steel 3. The use of honeycomb ceramic regenerator can achieve the purpose of waste heat recovery, but the one-time investment is large, there are many switching mechanisms, and the maintenance cost is high; cause serious energy loss. The use of heat exchangers can make up for the shortcomings of honeycomb ceramics, and has less investment, no switching mechanism, and no maintenance.Silicon carbide mirror reaction sintering
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leadingcoating1
Aug 18, 2022
In PACKAGING TIPS
Learn about oil and gas boilers Oil-fired gas boilers refer to boilers that can use both oil and gas. A boiler that can only use oil is called an oil-fired boiler, and a boiler that can only use gas is called a gas-fired boiler.Vacuum heat treatment process of automobile gearbox gears If the boiler is equipped with an oil-fired gas dual-fuel burner, then the boiler is an oil-fired gas boiler. Oil-fired gas boiler is a relatively general concept. Oil-fired gas boilers are mainly divided into boiling water boilers, hot water boilers, steam boilers and heat transfer oil boilers. When purchasing, choose different oil-fired gas boilers according to their own purposes.Carbide vacuum brazing Oil-fired gas boilers are different from coal-fired boilers in that they require a burner to inject fuel into the boiler hearth, and use a fire chamber to burn without using a grate facility. Since no fuel ash is produced after the combustion of the oil-fired gas boiler, the oil-fired gas boiler does not need a slag discharge facility. If the oil and gas injected into the furnace are mixed with air within a certain range or extinguished, it is easy to explode. Therefore, oil-fired gas boilers need to use automated combustion and control systems. The oil-fired gas boiler has a compact structure. The small boiler body and its ventilation, water supply, control and auxiliary equipment are all set on a distribution box. The large and medium-sized boilers can also be assembled and shipped.Selection of Quenching Cooling Medium
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leadingcoating1
Aug 17, 2022
In PACKAGING TIPS
Electric steam boiler The hot water or steam generated in the boiler can directly provide the thermal energy required for industrial production and people's life, Gear drive shaft vacuum heat treatmentand can also be converted into mechanical energy through a steam power device, or into electrical energy through a generator. Boilers that provide hot water are called hot water boilers, which are mainly used in life and also have a small amount of applications in industrial production. Boilers that generate steam are called steam boilers, often referred to as boilers, and are mostly used in thermal power plants, ships, locomotives, and industrial and mining enterprises.Vacuum carburizing and quenching process of 15CINi4MoA steel cross shaft Electric boiler is a kind of electric boiler that uses electricity as energy, converts electric energy into heat energy, heats the heat medium water or organic heat carrier (heat transfer oil) to certain parameters (temperature, pressure)Silicon carbide mirror reaction sintering through the heat exchange part of the boiler, and outputs the output with rated power. Quality thermal mechanical equipment. Electric boilers can be divided into: KS-D electric water boilers, CLDR (CWDR) electric hot water boilers (including electric heating boilers and electric bathing boilers), LDR (WDR) electric steam boilers, etc. A steam boiler is a boiler that produces steam of specified parameters and quality.Vacuum Carburizing Process of 20CrMnTi Steel
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leadingcoating1
Aug 16, 2022
In ASK US ANYTHING
Centrifugal pump is composed of many parts. According to the working state of each part during operation, it can be roughly divided into three categories Type: rotating part, fixed part J4: and handover part. Taking the single-stage single suction horizontal centrifugal pump as an example, as shown in Fig. 2.4, the function, composition, structure and material of each part are introduced. 1 impeller (also known as working wheel) The drum is the main part of the water pump, and even the core part of the water pump. The centrifugal system relies on the high-speed rotation of the impeller Water is used to realize energy conversion. The N1 wheel rubber of the centrifugal pump is composed of two circular cover plates. There is a gap between the cover plates. 1: the bent blade will be two in front and back The two cover plates are connected together, and the space groove surrounded by the two adjacent blades and the front and rear cover plates is generally called the flow of water. (2) accumulated glaze The beam rib is used to rotate the pump impeller. It receives power from the prime mover (motor) and drives the impeller to rotate. Thus, the pump The shaft shall have sufficient torsional strength and rigidity, and its deflection shall not exceed the allowable value; The working speed cannot be close to resonance The critical speed of the phenomenon. Common materials of pump shaft are carbon steel and stainless steel. 3. Key The impeller and the pump rail are connected by keys. The chain is commonly known as the connecting piece of rotating parts. 3 in Fig. 2.4 is a centrifugal pump The usually used flat key can only transmit torque and cannot fix the axial position of the impeller. In large and medium-sized fruits, the leaf The axial position of the wheel is usually located by the shaft sleeve and the nut of the shaft sleeve. How to deal with power failure of electric ball valve?
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